Sandwich Bottom Panel Making Machine

Introduction:

The sandwich panel roll forming machine is a specialized equipment designed for the efficient production of sandwich panels, which are widely used in the construction industry for roofing, wall cladding, and insulation purposes. This machine is capable of forming various types of sandwich panels with different core materials, such as expanded polystyrene (EPS), polyurethane (PU), and mineral wool, to meet diverse construction requirements.

Attributes:

1. High Precision: The sandwich panel roll forming machine is equipped with advanced technology and precision components, ensuring the accuracy and consistency of panel dimensions.
2. Versatility: It can produce a wide range of panel profiles and sizes, allowing for flexibility in design and application.
3. Efficiency: The roll forming process of the sandwich panel machine is highly efficient, with high-speed production capabilities, reducing manufacturing time and costs.
4. Durability: Constructed from high-quality materials, it is robust and durable, ensuring long-term reliability and performance.
5. User-Friendly: Featuring intuitive controls and easy operation, it is suitable for both experienced operators and beginners.

Functions:

1. Roll Forming: The machine utilizes a series of rollers to shape and form the metal sheets into the desired panel profile.
2. Core Material Insertion: It allows for the insertion of various core materials, such as EPS, PU, and mineral wool, between the metal sheets.
3. Panel Cutting: The machine is equipped with a cutting mechanism to accurately cut the sandwich panels to the required length.
4. Panel Stacking: It can stack the finished panels neatly for easy handling and transportation.
5. Customization: The machine can be customized to meet specific production requirements, such as panel thickness, width, and profile.

Advantages:

1. Cost-Effective: The sandwich panel roll forming machine helps reduce labor costs and material wastage, making it a cost-effective solution for sandwich panel production.
2. High-Quality Panels: With its precise forming capabilities, the machine produces high-quality panels with consistent dimensions and excellent finish.
3. Energy Efficiency: Sandwich panels produced by this machine offer excellent thermal insulation properties, leading to energy savings in buildings.
4. Fast Production: The high-speed production capabilities of the machine enable quick turnaround times for large orders.
5. Versatile Applications: The sandwich panels produced can be used in a variety of applications, including industrial buildings, warehouses, and residential construction.

Difference from roll forming machine

Although both of these machines are used in metal fabrication, there are some key differences between them. Here are some key differences:

1. Functionality – Sandwich Bottom Panel Making Machine are specially designed for the production of sandwich Bottom panels, while roll forming machines can be used for the production of various metal profiles.
2. Output – Sandwich Bottom Panel Making Machine produce complete panels, while roll-formers produce individual profiles that need to be assembled.
3. Flexibility – Roll forming machines are more flexible in terms of the types of profiles they can produce, while sandwich floor machines are limited to producing sandwich panels.
4. Cost – Because of its special features, the cost of Sandwich Bottom Panel Making Machine is usually higher than that of roll forming machines. If you need to produce sandwich panels for construction, Sandwich Bottom Panel Making Machine are the right choice.

The sandwich panel roll forming machine is an essential equipment for the efficient and cost-effective production of high-quality sandwich panels. Its versatility, efficiency, and durability make it an ideal choice for construction projects requiring superior insulation and structural integrity.

Sandwich Bottom Panel Making Machine

Sandwich Bottom Panel Making Machine is a kind of machine used to make sandwich panel. These panels consist of a core material such as EPS foam or rock wool, with a metal skin on the top and bottom. Sandwich Bottom panels are commonly used for roof and wall cladding in the building industry.

The Sandwich Bottom Panel Making Machine is composed of the following parts:

6 tons of hydraulic automatic feeding rack with trolley, laminating device, guiding device, punching device, punching device, cutting device, forming system (horizontal movement), cutting and folding device (U-shaped ), support device, hydraulic system, electronic control system.

Product Structure Features

• Increased Efficiency: A Sandwich Bottom Panel Making Machine can produce sandwich Bottom panels quickly and efficiently, which can help to increase your production output.
• Improved Quality: Sandwich bottom panels produced by a sandwich bottom panel machine are of high quality and provide excellent thermal insulation.
• Cost-Effective: Using a sandwich bottom panel making machine can help to reduce your production costs, as it eliminates the need for manual labor and reduces material waste.
• Versatility: Sandwich bottom panel making machines can produce panels in a variety of sizes and thicknesses, making them suitable for a wide range of applications.
• Easy to Use: Sandwich bottom panel making machines are easy to operate and require minimal training, making them ideal for both small and large manufacturing operations.

The process of making a sandwich Bottom panel involves feeding the core material into a machine where it coats both sides with a layer of metal. The metal is usually aluminum, steel or copper. The sandwich Bottom panel machine can be configured according to customer specifications to produce panels of different sizes and thicknesses.

Advantages of Sandwich Bottom Panel Making Machine:

• The width is adjustable and controlled by PLC.
• After adjusting some rollers, two silhouettes can be made.
• With embossing and non-adjustable.
• With filming device.
• Equipped with an automatic uncoiler, easy to operate.
• The cut corners are made into box-shaped roll forming.
• The plate’s lines are straight and smooth.
• The technical investigation demonstrated that the plate’s narrow side and logical cross-over efficiently block the entry of rain and water.
• Cutting-edge technology: After cold twisting and shaping, the line creates components that are precise, long-cutting, normal length, and flawlessly consistent. The finished product has a nice appearance and is highly robust.
• great efficiency: With so little work needed, only a select few people can finish it.
  Although the generation rate can be adjusted indefinitely between 0 and 20 meters per moment, the line normally flows at a speed of 20 meters per moment.

The sandwich panel roll forming machine is essential equipment for the efficient and cost-effective production of high-quality sandwich panels. Its versatility, efficiency, and durability make it an ideal choice for construction projects requiring superior insulation and structural integrity.

Accessories

1. 5MT*1250MM Manual Uncoiler;
2. Main Roll Forming Machine for Sandwich Bottom Panel;
3. Manual Pre-cutter for Cutting Head & End of Material;
4. Feeding Table;
5. Hydraulic System( Solenoid Valve Brand: YUKEN );
6. PLC Computer Controlling System with Touch Screen; ( Brand: Delta for Frequency Changer, PLC, Touch Screen and other parts, Omron for Encoder );
7. Hydraulic Post Cutting Device( Blade Material: DC53 Steel, Stop Scrap Cutting );
8. Run Out Tables ( 4pcs );
9. Tools;
10. Operation Manual.

Specification

•  Material of Shaft: high grade 45# forged steel;
• Shaft Diameter: 80mm;
• Chain Size: 1”;
• Sprocket wheel: 45# steel high-frequencies   quench;
• Cut-off System: Hydraulic automatic cutting   device;
• Material for Blade: DC53 mold steel with  quenched treatment;

• Material for the frame of machine: fine welded structural steel with Platform H400 and 18mm frame wall;
• Painted Color: Blue + Yellow;
• Usage: Producing Sandwich Bottom Panels;
• Material for Panel: PPGI, PPGL Steel G235-550Mpa And Stainless Steel;

Trade Information

Product Picture

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